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Handle with care - The Load



Manual handling risk assessment essentials - The Load


Decorative TILE image. Focusing on the letter L for Load and the question what is being lifted?

It’s common to use the acronym TILE (task, individual, load and environment) as a framework for manual handling assessments. Over the next four weeks, we’ll share our tips for manual handling assessments using it. Week three is The Load.


The assessment should assess how the load(s) handled can impact risk. A range of factors (such as size and condition) can cause handlers to use more strength to grip it, which can be tiring. Regularly having to change grip or re-adjust the load means the handler is more likely to drop it which can lead to injury.


To help decide on the degree of risk, a straightforward likelihood versus severity matrix or terms such as high, medium or low are usually sufficient, if clear definitions are used.



Observing handling operations and talking to workers will help you. Your risk assessment should consider:

  • Weight: While there is no weight limit of loads within the law, the heavier the load, the higher the risk.

  • Size and shape: Large and irregular shaped loads can be difficult to grip increasing the risk of them being dropped and large loads can block a handlers view when moving about.

  • Condition: Dirty, slippery, sharp, hot, cold or wet loads can prevent people from getting a good grip which increases the risk of dropping loads. Handlers may also be forced to handle loads away from their body which in turn leads to overreaching and increases the risk of injury.

  • Stability: Unstable loads such as liquids or loose items which can move unpredictably increases the risk of injury as handlers need to react to sudden movement.

  • People and animals: When being handled, people and animals can react poorly or in an unpredictable way without proper planning and the use of suitable equipment such as hoists, slings or restraints.


Enjoyed this? Read about our manual handling training here. And you can get to know our our Ergonomics team.  And don't forget to read our week one guide ‘The Task’ and week two guide, ‘The Individual’.


If you would like any further information on any of our risk assessment services get in touch by clicking on the 'Get in touch' button.

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